As transport costs make up a significant portion of the total Freight On Board (FOB) price, Ghana’s bauxite is currently not competitive on World markets. The poor state of Ghana’s infrastructure, in particular its decrepit power plant, are a major problem for the country’s primary aluminium processor.
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Investments in cost effective technology upgrades at existing facilities can improve the energy efficiency with no change in input material, as can “sweetening” of the feedstock with small quantities of higher quality bauxite. Such improvements, along with the addition of new, best available technology, refining capacity has driven an almost 10% improvement in global refining energy
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The extraction of aluminum from its ore and subsequent processing into finished prod-ucts takes place in a series of successive operations, each largely independent of the other. Generally the various processes are carried out at different plant sites. A summary of production steps from the bauxite mine through casting is given in Fig. 2.1.
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Power Costs in the Production of Primary Aluminum
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Similarly adequate water supply at low cost may become a dominant decisional factor in case of selection of industrial location for leather, chemical, rayon, food processing, chemical and alike. Just to give you an idea what gigantic proportions can water as a resource assumes. Note that a tone of synthetic rubber requires 60 thousand gallons, a tone of aluminum takes 3 lakhs gallons, and a
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6 Picture 4: Flowsheet of the bauxite beneficiation plant at Itamarati de Minas, CBA [10] 4.4 Flotation During World War II, the United States Congress charged the Bureau of Mines to investigate processes for the production of alumina from low-grade bauxite, alunite and clay. As one part of the program, the application of ore-dressing methods
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